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Microwave Preheater For Rubber Moulding Parts

Microwave Preheater For Rubber Moulding Parts
Microwave Preheater For Rubber Moulding Parts
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Product Code : 01
Product Description

Backed by a team of highly skilled and experienced professionals, we are occupied in offering Rubber Profiles For Microwave Preheater. In order to meet the quality standards, these rubber profiles are manufactured and designed using latest technology and equipment. Sturdy construction, dimensionally accurate and application specific structure are features of offered product. Provided rubber profiles are widely used in automobile, textile, printing and many more industries. The offered Rubber Profiles For Microwave Preheater can get from us in different dimensions at affordable rates.

Rubber Profiles For Microwave Preheater

Let the technology work for you Save Energy, Increase Production capacity of Existing Plant by 30% to 40% by preheating rubber before molding.

Microwave Rubber Preheating system is cost effective solution for Rubber Idustries. Microwave is a major tool for improving quality, productivity & reduction in production cost. The technology is GREEN TECHNOLOGY. Saves fuel/electricity, time & also help to reduce environment pollutions.

Advantages & USPs:

  • Increase Production capacity of Existing Plants by 30 to 40%.
  • Reduction in moulding time saves electricity.
  • Instant start & stop.
  • Easy to operate.
  • Microwave technology heats rubber from inside out resulting into uniform vulcanization of rubber during molding
  • Improve material flowability with in mold resulting in better finish & higher mechanical strength.
  • Improves mould life.
  • Green technology.

Application:

The Microwave Preheater can be introduced in existing compression Moulding Plant before moulding. Microwave can preheat the rubber performs before moulding faster then any other Preheaters like electric oven.

How to Implement:

  • Preheat the Rubber performs up to 70oC to 90oC with Microwave Preheater before putting into mould.
  • Put performs in Mould for moulding.
  • Set the moulding timer for 30% lesser duration.
  • Vulcanize the part for full moulding.
  • Repeat the cycle.

Rubbers can be preheated: EPDM, Nitrile, natural, NBR, white EPDM, Nitrile etc. (except silicon)

Safety Features: Microwave cavity is designed for Human safety. Required Interlocks incorporated.

Specially designed Microwave chokes for restricting Microwave radiations as per international standard of < 5mW/mm2

Standard Models:

Model No.


TW/BATCH/300/1000

Production Capacity

Kg/Batch

0.4 -0.1

Frequency

GHz

2.45

Power consumption

KWh

1.0KWh

Turn table Dia.

mm

300mm

Cavity size:

(DxWxH) Approx

mm

450 x 450 x 300

Voltage

V

230V AC 1 PH

Mechanical Dim(DxWxH) MM (Approx)

mm

850 X 600 x 900

Batch time


2 to 3 min


Model No.


TW/BATCH/450/2000

Production Capacity

Kg/Batch

1.0 -2.0

Frequency

GHz

2.45

Power consumption

KWh

3.0KWh

Turn table Dia.

mm

400mm

Cavity size:

(D*W*H) Approx

mm

500 X 500 X 300

Voltage

V

230 VAC 1 PH

Mechanical Dim(D*W*H) MM (Approx)

mm

950 X 675 x 950

Batch time


3 to 5 min

Model No.


TW/BATCH/450 /2500

Production Capacity

Kg/Batch

1.5 -2.5

Frequency

GHz

2.45

Power consumption

KWh

4.0KWh

Turn table Dia.

mm

450mm

Cavity size:

(D*W*H) Approx

mm

600 X 600 X 350

Voltage

V

415 VAC 3 PH +N

Mechanical Dim(D*W*H) MM (Approx)

mm

1000 X 1000 x 700

Batch time


3 to 5 min

Model No.


TW/BATCH/400/3000

Production Capacity

Kg/Batch

2.5 -3.5

Frequency

GHz

2.45

Power consumption

KWh

5.0KWh

Turn table Dia.

mm

400mm

Cavity size:

(D*W*H) MM (Approx)

mm

700 X 700 X 500

Voltage

V

415 VAC 3 PH +N

Mechanical Dim(D*W*H) MM (Approx)

mm

1050 X 1050 x 700

Batch time


5 to 10 min

 

Model No.


TW/BATCH/700/6000

Production Capacity

Kg/Batch

7.5 -10

Frequency

GHz

2.45

Power consumption

KWh

8.0 KWh

Turn table Dia.

mm

700 mm

Cavity size:

(D*W*H) MM (Approx)

mm

900 X 900 X 500

Voltage

V

415 VAC 3 PH +N

Mechanical Dim(D*W*H) MM (Approx)

mm

1300 X 1200 X1100

Batch time


5 to 10 min

 

Note: Customized Models for higher capacity are also can be made available on request.


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